this post was submitted on 15 Sep 2023
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flashlight

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Portable illumination

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Battery Junction sells these for $1 each or sends you one for free with any $20 order:

https://batteryjunction.com/titanium-keylight-colors

They look like generic and slightly crappy 2xCR2016 keychain lights of the type pioneered by LRI/Photonlight and its users. The intriguing thing about them is the mention of a microcontroller. Its purpose is to give click-on click-off functionality that I guess is more convenient, or maybe lower costs by using less precise plastic molding than the Photon II and its mechanical switch requires. But of course it makes me think of running Anduril in the light ;).

The product page has decent pictures of the assembled light, so I have posted a crappy photo of the disassembled light and its PCB. The MCU is the little potted chip-on-board thing. It might be possible to replace it and painstakingly rewire the PCB traces, or else possibly make a new PCB. The pushbutton itself is a little spring contact in the center of the board, going to an MCU pin. I haven't tried to measure the idle current drain. There is another SMT component on the board that I don't recognize. It's about 2mm*3mm and is thicker than I'm used to for SMT resistors, and it's marked "W4". A capacitor? Inductor? Hmm.

There is no PWM and no multiple modes, just on-off. I haven't yet disassembled a Photon Freedom to see if that has more parts inside.

Changing or reprogramming the MCU in this thing is probably not practical, but the electronic switching is interesting in its own right. Another idea that I had is to replace the led with one with full length leads that could be bent to 90 degrees, making a right angle light that could be used as a tiny headlamp. That is not really possible with a Photon II or clone ("Fauxton"), because those use the flexing LED lead as the on-off switch.

In fact I got about 3 feet of sticky-back Velcro at Daiso for something like $1.50. So that suggests a truly tiny headlamp with no strap. Just stick a velcro dot on the back of the right-angle light, and a bigger velcro dot of opposite "polarity" on your forehead, and plop the light there or remove it as needed. The idea is for the velcro to stay on your forehead like a band-aid through an outing of up to a few days, while not causing too much skin irritation. But, I have not tried this crazy scheme ;).

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[–] [email protected] 3 points 11 months ago (1 children)

It's a 555 timer, guarenteed. Very simple circuit. These scammer companies pot their shit components in order to make it seem like they actually have some sort of innovation. It is very prolific in the audio DAC/amp world too.

https://www.instructables.com/Simple-Touch-on-Touch-Off-Circuit/

there is no standard W designator besides a wire. It could either be "SW" cut off, or they are literally labelling the wires to fill up blank space...

[–] [email protected] 3 points 11 months ago

Interesting! But a 555 is an expensive part compared to a low end MCU. The MCU can be in the 1 cent range, I believe (4 bit mask programmed). The 555 has much more analog crap inside, plus needs external RC time constant.

[–] [email protected] 2 points 11 months ago

hey! someone else who shops at battery junction!