this post was submitted on 20 Sep 2023
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I created a 2d surface that I can perform a linear extrusion on, however the result it obviously a hard edge on the extrusion. I would love to be able to add a bezel - either rounded or at 45 degrees. Is there an easy way?

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[–] [email protected] 4 points 11 months ago (2 children)

There's lots of ways to round things or chamfer things. Coming from an extruded shape, a basic chamfer is pretty easy, you can do two different extrusions, one a bit shorter than your final piece and one full height, but offset inward a bit, and then hull them together:

module shape() {
    square(10, center = true);
}


hull() {
    linear_extrude(8)
    shape();

    linear_extrude(10)
    offset(delta = -2)
    shape();
}

Though, because of the hull, this will only really work with fully convex shapes. Doing this for shapes with concave features is harder.

[–] [email protected] 4 points 11 months ago

For rounding, you can do the extrusion, but with it a bit smaller in every dimension, then minkowski with a sphere (or a different shape if you don't want all the edges rounded), but it's tricky to get right:

module shape() {
    square(80, center = true);
}


minkowski() {
    linear_extrude(80)
    shape();

    sphere(r = 20);
}

[–] [email protected] 1 points 11 months ago

Thank you. Yeah, the shape is a mix of convex and concave. I might need to just make do for this prototype.

[–] [email protected] 2 points 11 months ago

you can also tip over a cube() by 45° and difference it from your object to take off an edge.

[–] [email protected] 1 points 11 months ago

There were efforts trying to do make this simpler, but it was abandoned. See https://github.com/openscad/openscad/issues/4743 and related PR.