this post was submitted on 20 Jun 2023
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Woodworking

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So my kid has lost a bunch of these shapes and I'm going to make a replacement set.

Does anyone have any ideas for how to get a consistent roundover on the corners? I have a router table but no CNC.

The square and rectangle I could do with a roundover bit and the blocks on their sides. But I don't see any obvious solutions for the pentagon and triangle.

I'm totally fine just hand sanding these, but this kind of problem solving makes woodworking fun!

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[–] [email protected] 5 points 1 year ago (1 children)

An idea that came to mind.. I do have a 3D printer so I could make 120° and 72° round radius guides like these.

[–] [email protected] 6 points 1 year ago

If you didn't have a 3D printer, you could still print a template on paper, glue that to a board, saw/rasp/file/sand to the line and then use the shaped board as a template. Double sided tape should probably be good enough to keep it in place on your actual workpiece.